Planned Maintenance (PM) Management System Roadmap
Grupas' Planned Maintenance (PM) Management System Roadmap is a phase-by-phase implementation and transformation program designed for manufacturing companies struggling with unplanned downtime, recurring breakdowns and high maintenance costs. The program defines every step — from establishing the PM Committee to ABC classification of equipment, from restoring deteriorated conditions to the information management system, preventive maintenance and advanced predictive maintenance technologies — with a clear timeline and clear responsibilities. With its "people | process | technology" approach, it turns maintenance into a sustainable corporate culture.
What Does the Program Include?
- PM maturity phases, master plan and KPI tracking system
- Machine lists, ABC classification, failure criticality ratings and FMEA studies
- Fault cards, 5S, autonomous maintenance support, root cause analyses and one-point lesson (OPL) deployment
- Time-based and usage-based maintenance (TBM/UBM) plans, maintenance instructions and checklists
- Vibration, oil analysis, thermal imaging, ultrasonic measurement and motor current analyses
- Maintenance interval optimization and resource planning based on RCM principles
- Skill matrix, training planning, Gemba/5S audits and SOP currency
Benefits for Your Company
- Sustainable reduction in failure rates and unplanned downtime
- Increased machine effectiveness (OEE) and optimized maintenance costs
- Improved workforce productivity by eliminating non-value-added maintenance activities
- Inventory and procurement discipline through structured spare parts management
- An institutionalized maintenance culture, corporate memory and a competent technical organization
- Transparent, data-driven maintenance management thanks to measurable KPIs
Who Is It For?
Manufacturing plants, factory and maintenance managers, technical services and production directorates; industrial organizations that want to start their TPM/planned maintenance journey or optimize their existing maintenance system.
We are ready for enthusiastic collaborations… GRUPAS | people | process | technology
