Pull System and Kanban Training
Overproduction is regarded as the most critical loss in the lean manufacturing philosophy, as it triggers all other forms of waste. Grupas Gelişim's Pull System and Kanban program is a hands-on training that enables companies to plan production according to customer demand, control material flow with visual cards, and optimize inventory levels.
The program covers the fundamental logic of the pull system, the Kanban method originating from the Toyota Production System, kanban card design, and the step-by-step implementation stages of the system (identifying needs, creating kanban cards, material requests, and the production and supply cycle).
Benefits for Your Business
- Prevention of overproduction: Each process produces only when the next operation or the customer requests it; the greatest source of waste is eliminated.
- Reduced work in process: The amount of material being processed (WIP) is brought under control, and the need for storage space decreases.
- Planning effectiveness: A synchronized, accurate and balanced flow is achieved between operations and machines.
- Visibility and traceability: Thanks to visual management, information about upcoming needs is always visible on the shop floor.
- Quality and error reduction: Controlled flow contributes to fewer defects and less rework.
- Labor savings: The planning and follow-up effort required for production control is reduced.
- A solution requiring no investment: It is an easy-to-apply, systematic method that is simple to monitor; it lays the groundwork for continuous improvement.
- Culture of accountability: It strengthens shared responsibility among teams and shop floor discipline.
- Fast delivery: Delivery processes accelerate with a well-organized workflow.
Who Is It For?
Production, planning, logistics and warehouse management teams; manufacturing companies undergoing a lean transformation; production managers, planners, and blue- and white-collar field leaders who want to improve inventory levels and lead times.
We are ready for enthusiastic collaborations — Grupas Gelişim.
