Yamazumi Chart and Line Balancing Training | Grupas
Are some stations on your production lines overloaded while others sit idle? The Yamazumi Chart and Assembly Line Balancing program brings these powerful lean manufacturing tools, rooted in the Toyota Production System, into your company. With the Yamazumi Chart, which visualizes the workload of every operator and workstation in terms of time, imbalances, bottlenecks and wastes (waiting, overburden, uneven flow) are clearly revealed; tasks are redistributed in line with takt time to achieve continuous flow.
The program covers determining takt time, defining work elements, time study, setting up the Yamazumi Chart, the operator work balance chart, improvement with ECRS, and digital monitoring (leandigital). Formulas for cycle time, theoretical number of stations, line efficiency (E), balance delay (BD) and the Smoothing Index (SI) are conveyed together with hands-on problem examples and their solutions.
Benefits for Your Company
- Measurable increase in line efficiency: raising efficiency rates by reducing imbalance between stations.
- Elimination of bottlenecks: lowering idle waiting times and balance delay.
- Fewer stations, shorter cycle time: optimizing labor utilization and reducing costs.
- Alignment with production targets: predictable output that matches takt time based on customer demand.
- Reduction of overtime, work-in-process inventory and waste for smoother production.
- Visual management and fast decision-making: instant performance assessment via the charts and stronger team communication.
- Kaizen culture: institutionalizing continuous improvement with operator participation.
- Data-driven management: continuous optimization of work balance supported by digital monitoring and analysis.
Who Is It For?
Manufacturing companies with assembly and production lines; production, industrial engineering, lean manufacturing and continuous improvement (Kaizen) teams, line supervisors, shift and production managers, planning and quality functions.
GRUPAS — people | process | technology. We are ready for enthusiastic collaborations…
