Operational Maturity Assessment

Assess your operational maturity (TPM-based) across safety, loss-cost, maintenance and quality; our AI reports priority losses and improvement paths.

Maturity Scale (1–5)

1 · None / Ad-hoc No systematic approach; person-dependent, undocumented, inconsistent.

2 · Initial Some practices exist but not standard; varies dept-to-dept, ad hoc.

3 · Defined Processes defined, documented, generally applied; limited digital support, irregular measurement.

4 · Managed Processes measured, monitored, digitally supported; performance data actively used in decisions.

5 · Optimized Continuous-improvement culture; AI/advanced-analytics driven, predictive, integrated org-wide.

These assessments are provided free of charge by Grupas Gelişim so organizations can measure their maturity.

Before you start

Enter your corporate contact details so we can tailor the analysis and send you the report. All fields are required; the analysis starts only after these are provided.

Company name *

First name *

Last name *

Corporate e-mail * Corporate address, not personal (gmail, hotmail, yahoo…).

Phone *

Your contact details and answers are processed and stored by Grupas Gelişim to prepare the report and contact you.

Select your priority KPIs (max 5)

The assessment relates improvement recommendations to your selected KPIs. Up to 5 KPIs.

Equipment Effectiveness (OEE) Real equipment effectiveness: availability × performance × quality. Material Efficiency Material usage efficiency via scrap, waste and consumption. Inventory Efficiency Capital efficiency via stock turnover and levels. Labor Productivity Labor usage and productivity per unit of output. Planning & Scheduling Effectiveness Plan adherence, schedule stability and resource balancing. Delivery Performance (OTIF) On-time in-full delivery rate. Product & Process Quality Quality via defect/reject rates, complaints and capability. Occupational Safety (LTIFR) Lost-time injury frequency and safety performance.

Answer each topic's questions based on your current situation. You need not answer all; the more you answer, the more accurate the assessment.

1 Occupational Safety & Environment

1 Is safety managed systematically via risk assessment, behavior-based safety and corrective actions?

Answer

2 Are accidents/near-misses recorded and root-cause analyzed (LTIFR etc.)?

Answer

2 Loss & Cost Analysis

1 Are production losses (downtime, speed, quality) and their costs measured and prioritized?

Answer

2 Are losses tracked with metrics like OEE and improvement targets set?

Answer

3 Focused Improvement

1 Is there a systematic approach (8D/Ishikawa/5 Whys) for chronic problems?

Answer

2 Are improvement (kaizen) teams formed, and gains measured and standardized?

Answer

4 Autonomous Maintenance

1 Do operators perform cleaning, lubrication, inspection and minor maintenance to standards?

Answer

2 Are equipment basic conditions and an abnormality-tagging system in place?

Answer

5 Planned Maintenance

1 Is there a preventive/predictive maintenance plan managed with failure data?

Answer

2 Are spare parts, MTBF/MTTR and maintenance costs tracked?

Answer

6 Quality Maintenance

1 Are quality defects linked to process/parameter conditions and managed toward zero defects?

Answer

2 Is process capability monitored with tools like SPC, MSA?

Answer

7 Training & Development

1 Is there a skills/versatility matrix and on-the-job training (OJT/TWI) system for field staff?

Answer

2 Are training needs set by analysis and effectiveness (behavior/results) measured?

Answer

Your contact details and answers are processed and stored by Grupas Gelişim to prepare the report and contact you.

Operational Maturity Assessment

Maturity Scale (1–5)

Select your priority KPIs (max 5)

1 Occupational Safety & Environment

2 Loss & Cost Analysis

3 Focused Improvement

4 Autonomous Maintenance

5 Planned Maintenance

6 Quality Maintenance

7 Training & Development

Grupas Assistant